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Undertake the design of warehouse logistics branch line

Release time: May 5, 2020 Published by: admin Number of readings: (51)

In recent years, with the rise of online shopping, with the rapid development of e-commerce business, the rapid development of express has been unable to meet the turnover speed, and the traditional human operation is gradually replaced by various automation equipment. automation Warehouse logistics branch line With its ultra-high sorting efficiency of tens of thousands of pieces per hour, and the accuracy rate of more than 99.9%, the equipment integrates the technologies of automatic transportation, automatic distribution and automatic classification, and is widely used in order merging and parcel sorting. How to maximize the use of cross belt sorter is the key. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
Warehouse logistics automatic sorting system is generally composed of control device, sorting device, conveying device and sorting crossing. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
The function of the control device is to identify, receive and process classified signals, and classify the goods according to the requirements of the classification signals, by product type, place of delivery or by goods. The type of owner. These classification requirements can be input into the classification control system in different ways, such as barcode scanning, color code scanning, keyboard input, weight detection, voice recognition, detection, etc. The identification of height and table is used to judge the signal according to this classification to determine the classification that a certain product must enter. Warehouse logistics transportation line 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
The function of the sorting device is based on the classification command issued by the control device. When goods with the same classification signal pass through the device, the device is used to change the running direction of the transport device to other conveyors or classification lanes. There are many types of sorting devices, and there are usually several types of jet type, floating type, inclined type and branch type. Different devices have different requirements for the packaging materials, weight and softness of the lower surface of the packaging products. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
The main parts of conveying device are conveyor belt or conveyor belt. Its main function is to transfer the products to be sorted through the control device, sorting device and transport device on both sides. Usually, several sorting crosses are connected to produce high quality products. Slide the main conveyor (or main conveyor) down for further work. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
Classified intersection is the passage of classified goods from the main conveyor (or main conveyor) into the collection area. Usually, the steel belt, belt, roller and so on constitute the sliding parts, which make the goods slide from the main transport device to the collection station. Staff will concentrate all goods at intersections or store them in warehouses, or assemble and deliver the goods. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
 Logistics circulation transportation building system 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
The first four parts are connected by computer network, combined with manual control and corresponding manual processing, forming a complete automatic classification system. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
1. Improve classification efficiency 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
Warehousing and palletizing, the shipment volume can be pre classified, and then the shipment volume can be stored in different pallets according to the destination, so that the truck can be loaded and unloaded immediately after arrival, and then distributed to other aspects, greatly improving the use of vehicles and reducing the cost of vehicle use. On the other hand, palletizing transportation can greatly improve the loading and unloading efficiency of express, so as to improve the efficiency of the whole logistics process. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
2. Reduce the cost of express classification 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
In the operation of palletizing, firstly, the cost of using the vehicle and the speed of using the vehicle increase, while on the other hand, the manual operation can significantly reduce the labor cost due to the operation to stacking. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
3. Improve the accuracy of classification 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
At the secondary distribution point, the shipment is divided into different pallets according to the destination, which is unnecessary. When they reach the first level of the distribution point, it can greatly reduce the classification of them due to manual operation errors. Misclassification affects the delivery time of emergency goods, sometimes even the loss of goods and violent classification. Negative impact on the business. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
4. Improve the efficiency of emergency mail transfer Logistics roller conveyor line 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
Compared with pallet transportation, the secondary distribution points delivered to the distribution points in the first level can be quickly transferred through the platform, so that there is no need to go through the sorting line. This greatly shortens the time for sorting the permanent express mail at the secondary distribution point, and improves the delivery efficiency of the express delivery. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
5. Reduce transportation cost Qingdao - 0el roller conveyor manufacturer
With the palletization of the trunk line, it is necessary to integrate two 14.6m long three 7.2t trucks and two 11.2t trucks. The depreciation of transportation equipment, fuel consumption, maintenance cost and labor cost will be greatly reduced, and the early transportation cost can be reduced by more than 20%. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
6. Improve the corporate image 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
The van designed by the scheme has smooth and beautiful appearance, which can be announced in the announcement of express company. It is also equipped with modernization and automation of construction enterprises, and to a large extent, avoids leaving ugly phenomenon and classifies it to users through violence. It will greatly improve the overall image of the company. Suitable for the long-term development of the company. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
 Automatic storage and transportation line 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
Main stream of automatic sorter transverse belt classifier 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
1.1 concept and composition of cross classification 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
The manufacturer of the production line tells you that cross band classification is the high-speed movement of small fleet driven by linear power along the circular path, and the marked products are classified by scanner reading, which is suitable for e-commerce, clothing, express delivery and other large and medium-sized places. In structure, the cross classification belt consists of four parts: control device, sorting device, transportation device and classification channel. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
1.2 features of cross classifier 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
The horizontal classifier adopts the traditional mechanical planning, with simple principle, relatively solid structure, smooth and accurate classification action. The advantage is that when the number of orders is large enough, the classification ability is the highest, which is suitable for all kinds of large and medium-sized products, so it is favored by customers and becomes the mainstream. Classification team. However, the transmission module also has the disadvantages of high land leveling and high maintenance cost. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
1.3 cross belt sorter for packaging shape 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
(1) automatic packaging 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
The automatic system of packet consists of three parts, i.e. input driver part, which is used for acceleration and packet segment. The three methods of packaging, packaging automatically for maximum power, but corresponding to the shape of the goods and materials, the direction of label requirements will be high, and the goods must be separated by a package before classification. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
(2) for semi-automatic manual packaging 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
It is used for manual packaging of semi-automatic bag system, automatic dependence on the part used for packaging, greater work investment of workstation, and packaging for multiple remote management work of workers. Because the number of people and competition in the battery can vary, the power pack is relatively cheap and shakes dramatically. However, the labor requirements for semi-automatic packaging of front-end goods do not limit the direction of labels. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
(3) for manual packaging 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
The manual supply package is adjusted by the operator and thrown into the center of the car towards the package label for the end of the package. The affected electrical operators operate the vehicle idle and metering system, and due to manual start-up, the speed of the vehicle is limited, and the source of all classifiers is very low. At present, the power of the cross belt sorter is mainly limited by the shape difference of the front package. Therefore, the industry is mainly based on the supply of manual methods, which can ensure that each product label is aligned in a specific direction, effectively reducing the wrong selection rate and power. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
 Logistics flow line According to the needs of customers, we can set up sorting lines for various packaging and molded products with high speed, which can meet the needs of light products, such as express delivery, books and high circulation speed, most production and trade. It is suitable for flat bottomed products, such as cartons / plastics, as well as continuous high-speed sorting products with irregular or flexible packaging, such as wrapping newspaper / rice / flour bags, and can be extended to build three-dimensional storage and classification lines according to user requirements. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
This classification is applicable to books, electronic instruments and meters, chemical daily necessities, food, medicine, auto parts, large supermarket chains, logistics distribution centers, sorting centers, express delivery, snuff, postal and other industries. Automatic processing of data records, real-time exchange of data information with the company's existing ERP management system. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
Optional functions include: remote sorting or assembly operation, automatic coding, automatic labeling, automatic calculation of cargo volume, automatic weighing of goods, automatic loading platform calling truck, platform rerouting, optimal delivery, and full image / video traceability platform. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
The system can not only greatly improve work efficiency and business efficiency, save production and enterprise management costs, improve the intellectual level and management level of the company, but also be compatible with barcode / QR code and radio frequency tag (RFID), and automatically calculate the volume of single charge and total volume, the actual sales price of a single product, the generation of Trade Committee, ocean and other financial information Code price, automatically send SMS to the distribution driver to achieve automatic loading 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
   Automatic belt transportation by block 1. Hardware selection of material classification system. Qingdao - 0el roller conveyor manufacturer
1.1 type selection of PLC 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
According to the needs of classification system, the function s of E / is configured with corresponding input terminal and output terminal in PLC system, which is assigned according to the selected model PLC. According to the process of processing material classification system, you can know that the system has 15 input signals, which are all payment switching. There are eight output signals, one of which controls the motor, the control mark and the remaining control valves are also changed. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
In the classified transmission system, some basic knowledge of sensors for signal acquisition and analysis, and through requirements and comparison, the selection of some components in the hardware system and the selection of PLC are determined. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
It is necessary to monitor the whole process of monitoring the operation of the MCGS screen and monitor the whole process using the MCGS monitor screen. After sorting, the design of the conveyor can be completed. In the hardware part, the position and angle of each part of the device are cleared to make the operation of the material block suitable for the installation angle of the sensor. After debugging the action range of each part of hardware, the integrated debugging of software and hardware is carried out, and the whole loading and classification process is carried out in the material classification system. Combined logistics warehouse automatic building assembly line At present, there is no unified classification standard for PLC in China. According to its performance and application range, it can be divided into the following categories. According to performance classification: according to PLC I / o point, user level memory capacity and control function, it can be divided into small, medium and large. Small PLC is also called low level PLC. You have less than 128 I / O points. The memory capacity of the user is less than 4K words. It has a simple function, mainly through the number of switching to control. You can perform conditional control, sequential control, and time count control. Suitable for small scale or small scale production process. Medium sized PLC is also called medium grade PLC. Its I / O points are between 128 and 512. The user level memory capacity is 4k-8k words. It has rich functions, including switching and analog control functions. It has floating-point operations. Digital conversion system, interrupt control, communication network and PID adjustment. Complex logic control and closed circuit control, suitable for small continuous production process. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
Large PLC is also called high speed PLC. Your I / O points are higher than 512. User level memory capacity up to 8K or higher. The controls are perfect. On the basis of medium range machines, expand and add computing functions, databases and monitoring. Remote control, recording and control, intelligent control. It is suitable for large-scale process control, distributed control system and factory automation network. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
1. PLC is classified by structure 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
According to the shape of PLC, PLC can be divided into two types: integral type and rack type (modular type). The integrated PLC centralizes the CPU, storage unit, input and output modules and power components in the chassis. This type of PLC has a small number of entry and exit points, a small number of products and low price, which is easy to install into the equipment. Small PLC usually uses this structure. The rack PLC makes each unit a separate module and inserts these modules into a socket on the bottom of the rack when in use. The module can be established according to the actual control requirements of production to form different control systems. This kind of PLC has many entry and exit points, which is flexible and convenient to configure and easy to expand. This structure is usually used in large and medium-sized PLC. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
  Logistics transportation line 2. According to the scope of application. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
According to the application scope, PLC can be divided into general type and special type. The PLC can be used as the standard industrial control of equipment in various fields and PLC special purpose is designed for certain type of control requirements. As a special type of CNC machine tool, it is special for boiler equipment and alarm monitoring. Due to the particularity of the application program, the quality of its control has been greatly improved. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
3. PLC type and model selection 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
There are many types of PLC, mainly including Siemens, Mitsubishi, Omron, fanac, Toshiba, etc., but they can be produced in series. Large, medium, small and microprocessor systems are the most commonly used PLC for Siemens, Mitsubishi and OMRON. According to the requirements of system control point PLC: the actual entry point is 15 points, the actual output point is 8 points, and the integral ratio is 32 points compared with Mitsubishi FX series (including fxos, fxis, fxon, FX2N, etc.), Siemens series and OMRON series. The number of I / O points is 32 points, several pricing modes, PLC, performance, practice time, etc, Automatic branch pipeline The system can choose the mode: PLC FX2N-32MR, there are 32 sub items, DC24 V - 16 points, relay output 16 points: size (mm: 220 * 87 * 90), its performance and price are better than other PLC. FX2N series is the most advanced series in FX series PLC series. It can adapt to standard functions as much as possible. The execution of the program is faster and the communication function is completely supplemented. It is suitable for different energy sources and a large number of special wire functional modules in the world to meet personalized needs. Provide maximum flexibility and control for plant automation control applications. FX2N series PLC series of the most advanced series. This kind of PLC has 16 input nodes and 16 output nodes, which can meet the requirements of the system and leave a certain margin. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
In recent years, with the rapid development of e-commerce equipment, the demand for automatic delivery equipment has increased greatly. Relevant suppliers took advantage of business opportunities to expand business and achieved good performance growth. This document focuses on the analysis of market demand, industry development and the technical trend of automatic classification system. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
Distribution system is widely used in the distribution system of various industries. One of the main sorting devices and sorting devices is the automatic sorting device and sorting device. According to the structure of sorting device, ordinary automatic classifier mainly includes sliding classifier, classification of runner (or inclined wheel), classification of transverse band, fin classifier and classification of swing arm. In addition, in recent years, AGV classification system with greater flexibility has appeared. 0el roller conveyor manufacturer - roller conveyor - belt assembly line - preferred Qingdao roller professional manufacturing Co., Ltd
The above information is provided by Wanhui automation equipment http://hyfdl.com/
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